Leading Spring Design Manufacturers

Engineers also need to consider the conditions that a spring will be operating under when it is fitted to a final product. Read More…

Spring Design Although springs are simple mechanisms, they perform important functions in many applications, so it is important that they are carefully designed to create the right amount of force.

R&L Spring Company manufactures custom spring and wire formed components for industries such as powersports, automotive, medical devices, and general industrial. Products include compression, extension, and torsion springs, as well as rings, wire forms, fourslide components, and long coils. Wire diameters available from .001" to .750" in both shaped wires and flat stocks. Their...

R & L Spring Company $$$

Coiling Technologies, Inc. has the experience and expertise to design and engineer the custom springs to meet your specific requirements. We are a leading manufacturer of high-tech, specialized springs and we are committed to providing quality products with fast lead times. Our automated process allows us to produce the reliable springs you need.

Coiling Technologies, Inc. $$$

CUSTOM "Spring & Wire Form Specialists" - Ace Wire Spring & Form incorporates the latest CNC equipment technology to manufacture compression, extension, torsion springs, complex wire forms, and spring assemblies. We offer consistent quality, lower costs, on-time deliveries, and Design Engineering Assistance. Range from prototypes to long production runs - Women owned & operated since 1939. Let...

Ace Wire Spring & Form Company, Inc. $$$

At Sterling Springs LLC, we specialize in manufacturing a wide variety of high-quality springs for various industries and applications. Our product line includes compression springs, coil springs, torsion springs, extension springs, and industrial springs. We take pride in our capabilities to produce springs in a wide range of sizes and shapes, from tiny springs for delicate medical devices to...

Sterling Spring LLC $$$

We offer years of combined experience and also provide production control, purchasing, and sales. We encourage creativity and empower both employees and customers. Our one-of-a-kind company provides many benefits for all our springs customers.

Anderson Quality Spring Manufacturing, Inc. $$$

Our compression springs can suit any customer’s need. We can make our springs in a variety of materials, configurations, sizes, and shapes. We want to ensure that your every need is met. If you have specific questions, simply let us know and we will try to help you. You can learn more by contacting us today or visiting our website!

Katy Spring & Mfg., Inc. $$$

At Royal Coil, Inc., we specialize in crafting high-quality wire forms tailored to meet the unique demands of our customers. Our expertise spans a wide range of industries, enabling us to deliver precision-engineered solutions that excel in both functionality and durability. With advanced manufacturing capabilities, we transform wire into complex and reliable components that support a variety of...

Royal Coil, Inc. $$$
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placeholder image R & L Spring Company Coiling Technologies, Inc. Ace Wire Spring & Form Company, Inc. Sterling Spring LLC Anderson Quality Spring Manufacturing, Inc. Katy Spring & Mfg., Inc. Royal Coil, Inc.

If the spring is located in the engine bay of a car, it may be exposed to dirt and a wide range of temperatures. If the spring is installed on a trampoline, it needs to be able to bear the impact of repeated jumping. Variables like this will be determining factors when considering the kinds of material, configuration, and size for the spring design.

When designing a spring, engineers also have to consider the production tools that will be available and the scale of manufacturing in the production plant. Materials need to be chosen not only for their durability but also for their cost effectiveness. When a custom spring is designed, manufacturers will typically create one or several prototypes to make sure that their factory equipment is being used efficiently and to have a working model that can be tested in a final product.

Once all of the kinks in the production process are worked out, the custom spring is created in whatever quantity has been ordered. Obviously the cost goes down if a large number of springs are produced, and manufacturers will have a minimum number that have to be ordered to make production profitable from a business standpoint.

Before spring design can begin, engineers must be supplied with the specifications for the project and an assembly drawing to show them how the spring will be used with other components. This tells them what role the functionality of the spring plays and what size constraints they will have to design it to work under.

The diameter of these springs could vary greatly depending on the application, from as small as 1mm to as large as several inches. If a jewelry company is going to release a new lineup of wrist watches, for example, they will require extremely tiny springs that can fit within a watch's small body.

Spring Design Informational Video

 

Spring Power Pages

Coil Springs

Coil Springs

A coil spring is an elastic element made of metal or heavy plastic in the form of curls or ringlets of round wire or cord that is wrapped around a cylinder. The winding of a coil spring can be loose or tight in a helical shape depending on the application for which it is made...

Compression Springs

Compression Springs

Coil springs called compression springs can store mechanical energy when they are compressed. These open-coiled, helical springs provide resistance to compressive loading. When these springs are...

Extension Springs

Extension Springs

Extension springs are helical wound springs that are so closely coiled together to create initial tension in the coils. This initial tension creates resistance against the force applied to its ends for extension. The initial tension helps determine how closely and...

Metal Springs

Metal Springs

Springs are a flexible machine element that store mechanical energy when subjected to tensile, compressive, bending, or torsional forces. When the spring is deflected, it stores energy and at the same time exerts an opposing force...

Torsion Springs

Torsion Springs

A torsion spring is a mechanical device that stores and releases rotational energy. Each end of the torsion spring is connected to a mechanical component. As the spring is rotated around its axis on one end, the winding of the spring is tightened and stores potential energy...

Wire Forming

Wire Forming

Wire forming is a method for applying force to change the contour of wire by bending, swaging, piercing, chamfering, shearing, or other techniques. The various techniques for wire forming can produce any type of shape, form, or configuration...

Contract Manufacturing

Contract Manufacturing Animation

Contract manufacturing is a business model where a company hires a manufacturer to produce its products or components. It is an outsourcing method for producing products by taking advantage of the resources and expertise of an...

Metal Mesh

Metal Mesh

The phrase "wire mesh" describes two- or three-dimensional structures constructed of two or more metallic wires connected by various techniques. In a wide range of settings, wire mesh products are...

Wire Racks

Wire Racks

A wire rack is a level wire form utilized to stock and exhibit a number of products, usually retail. The bottom surface on which such goods are stored is made of several latticed or interlaced metal strands...

Metal Forming Services

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